Overview:
- Ensuring that the material produced in the process area is packed as per the PepsiCo standards of packing parameters and quality
- Ensuring compliance with the production and dispatch plans by minimizing breakdowns and wastages in the packing section
- Ensuring proper maintenance and smooth functioning of the entire packaging machines/area.
Responsibilities:
- Supervising the packing of product to meet the daily and weekly targets in terms of quality, quantity & AVC
- Coordinating with RM/ PM Stores for obtaining packing material
- Coordinating with Engg. Stores to make auxiliary parts for machines available
- Ensuring maximum efficiency of the packing machines
- Minimize breakdowns & downtime in coordination with the Packing Engineer to minimize breakdowns and downtime
- Ensuring that the on line leakage and film wastage are within the AOP targets
- Maintaining a log of all the machine related problems that need to be rectified
- Leading and managing a motivated team of packing operators for ensuring harmony and good work environment in the packing section
- Deploying operators on specific workstations according to their capability
- Coordination with HR and Engg. Departments for improving operators’ machine competencies in order to minimize operator related wastage and maximize OEE the TPM way.
- Participate in packaging & quality wall & communicate action plan with the packing team
- Questioning non-improvement in Packaging & quality wall scores and non-compliance with the standard machine handling practices
- Troubleshooting and carrying out small repair jobs in case of minor problems in the packing machines
- Ensuring regular and timely clearing of hold material
- Housekeeping and maintenance of the packing section according to hygiene standards
- Ensuring that the waste film and rejected product is transferred to the designated location immediately
- Coordinating/participating with the engineering department in projects like installation of new machines
- Participating in various task force activities to contribute towards small and continuous improvements in the plant
- Packaging executive has to take up the shift maintenance of the machines and weighers along with the engg department
- Monitoring OEE and taking corrective actions to improve the efficiency of packaging lines
- Coaching the packing operators for efficient handling of packing machines and enabling their multiskilling
- Documenting the standard checks to be done regularly by operators to ensure efficient functioning of the machines
- Maintaining discipline at shop floor and handle grievances at their own level before they become a common cause
- Supporting the production manger in ensuring training plan compliance of employees
- Supporting the manager in benchmarking latest trends in production and packaging systems in the industry
- Training of operatives on Basic CLITA, activities of weighers and Bagmakers
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Qualifications:
Experience:
Education:
- B. E ( Mechanical)/Instrumentation/Electrical/Electronics
- Desirable: Packaging Maintenance experience
Experience:
- Minimum experience of 3-4 years of working in a similar industry at the supervisory level
- Experience of handling packaging of perishable products
- Experience of handling automated packaging machines
- Exposure to manufacturing systems and shop floor culture
